W(c)203 – Cheap central locking RF fix

It is common that the rear antenna amplifier fails on the C203. Its a window out job, and I am trying cheap fixes on this car.

The IR door locking works now, (see other post), but it is still a pain. On to plan b.

I purchased a cheap car remote control lock from ebay China (£7.99!!!) Link, Its basically a remote control relay with “rolling code functionality”. Its likely very easy to bypass etc, but I do not leave anything of value inside the car.

Its wiring diagram looks like this:

 

Its basically 2 SPDT relays connected actuated by a remote control (with some other wires that flash lights and put windows up, if required).

Early Mercedes have an odd quirk in that their interior unlock buttons work all the time (key off, car locked or unlocked). The idea here is to wire the output of this unit to the interior lock/unlock button so that the car can be locked/unlocked remotely.

To start, we must remove the upper control panel:

Then remove the silver screws:

Then remove the buttons (the unclip as one unit) and remove the circuit board:

After some nice probing with a mutltimeter it was decided that the buttons shared a negative ground, and had separate switched outputs.

The idea then, is to tie together the COM outputs on the RF module, and connect them to this shared ground, and then the lock/unlock wires to the other side of each of the switches.

To do this, we solder some wires to the relevant pads:

 

And hot glue them in place:

Note down which wire is which, then re-assemble:

Off to the CAR!!!

The control box requires constant 12V and Ground, easily obtained on the radio loom:

 

 

The other cables connect to the cables we soldered to the buttons, COM to Blue cable, then lock/unlock to the red/black cables.

The shove the whole lot behind the radio in the foam:

Put all the fascia panels back in etc, and you now have a functioning remote control for £7.99.

 

 

560 total views, 6 views today

Ir Door sensor repair – Mercedes W203 C class.

I have a W203 Coupe that had dodgy central locking. The central locking operates in 2 ways on this Mercedes. Infrared on the drivers door handle and radio frequency through the antenna amplifier.

Its common for the antenna amplifiers to fail, and on the coupe W203, requires removal of the rear window to replace. Its also common for the IR receivers to be absolute rubbish and barely work.

When your in that situation, you are stuck with a car that has very intermittent central locking. Here is a cheap fix for the IR side at least.

First thing to do is remove the door lock. One Torx bolt through from the inside of the door and it comes off.

You will then have to snip the metal tabs to get the sensor removed:

Once removed, you will have to remove the silicon conformal coating. Its best to start in the opposite corner that I did, and try and pull it off in one piece. IF you do as I did, you will have to pick bits out with a sharp knife, without damaging the PCB.

Once I had it off, it was obvious that there where 2 dry solder joints on the sensor pins:

Re-solder the 2 pins with some nice LEADED solder (Lead free solder is the reason there are cold solder joints):

Once done, cover with some more conformal coating (or something equivalent):

Once dry, I used a bit of metallic epoxy to secure it in place:

I can now use the IR locking from afar without any issues, even in direct sunlight!

Happy days.

656 total views, 1 views today